Post-processing
Finishing operations for composites
Design
Iterative design and prototyping
Tooling
Custom, rapid tooling solution
Material Preparation
Innovative in-house technology
Layup
Conventional and automated layup
Quality
Inspection and testing
Fabheads' Composite Technology
VALUE CHAIN
Our innovative technologies improve each aspect of Composite product development, from tooling to fabrication to finishing operations. This end-to-end approach ensures faster development, tighter quality control, and unmatched flexibility.
Design
Iterative design and prototyping
Tooling
Custom, rapid tooling solution
Material Preparation
Innovative in-house technology
Layup
Conventional and automated layup
Post-processing
Finishing operations for composites
Quality
Inspection and testing
Design
Advanced Composite Design Offerings
From detailed stress simulations to DFM, we ensure performance and manufacturability at every stage.
Composite Design
Finite Element Analysis
C6 Engine
Design for Manufacturing (DFM)
Metal to Composites
Tooling Design
Composite design takes special expertise to ensure that the unique properties of composite materials are fully utilized. Our design team specializes in creating optimized geometries that maximize strength while minimizing weight. We ensure that every part is designed for manufacturability and performance.
Key aspects of our design process include:
- Material selection based on performance requirements
- Design iterations for optimal performance
- Configuration optimization for optimal material usage
Tooling
Custom, Rapid Tooling Solutions
Range of 3D printing solutions for precision molds and fixtures
3D Printing
Pellet Printing
PRISM
For smaller parts and prototypes, our print farm allow us to create custom molds and fixtures quickly and cost-effectively. We utilize both thermoplastic and continuous fiber printing technologies to produce:
- Complex geometries not possible with traditional methods
- Custom fixtures for assembly and production
Material Preparation
Innovative In-House Material Preparation
Our patented material preparation technology allows us to prepare material to exact specifications, ensuring optimal performance and compatibility with our manufacturing processes.
• Custom fiber impregnation for Continuous fiber 3D printing
• Custom tow impregnation for Automated fiber placement
• Tailored resin systems for specific applications
• Optimal additives and reinforcements for enhanced properties
• Quality control measures to ensure consistency and reliability
Layup
Conventional and Automated Layup
From prepreg layup to automated fiber placement, we have the right technology for every composite part.
Adaptive Tow Placement
Automated Fiber Placement
Hybrid Layup
Layup
Resin Transfer Molding
Our patented Continuous Carbon-fiber 3D Printing technology - Adaptive tow placement (AToP) - allows us to print continuous carbon fibers with precision. This method is ideal for complex geometries and high-strength applications, providing:
- Customizable fiber paths for optimal strength
- Integration with our advanced 3D printing systems
- Reduced material wastage and improved efficiency
