Mobility

Mobility

Safer and More Efficient Vehicles

Composites for Mobility

The mobility industry is rapidly evolving towards lightweight, fuel-efficient vehicles that do not compromise on safety or performance. Carbon fiber composites are at the forefront of this transformation, offering high strength-to-weight ratios, excellent fatigue resistance, and design flexibility. From structural components to aesthetic finishes, composites enables lighter, durable and economic vehicles. The ability to integrate multiple functions into single parts reduces assembly complexity and enhances overall vehicle performance.

Fabheads' Advantage

With our advanced composite technologies, we enable safer and economic vehicles, while providing flexibility in design, materials and production.

1
Up to 40% weight reduction for improved efficiency
2
Improved safety with composite gas tanks and crash structures
3
Scalable production for both prototyping and volume runs
4
Material flexibility to match aesthetics and performance needs
5
Enhanced design freedom and customization options
6
Long-term durability with minimal maintenance
Mobility
Product Case Studies
BICYCLE FRAMES
BICYCLE FRAMES
BICYCLE FRAMES
High-performance bicycle frames combine lightweight construction with exceptional stiffness, delivering higher speed and improved handling. Our advanced composite technology ensures durability and resistance to fatigue, making them ideal for competitive cycling and recreational use.FABHEADS ADVANTAGE:
  1. In-house design + FEA for light-weighting and performance
  2. 3D-printed tooling for bicycle components enables design freedom
  3. Expertise in Carbon-fiber/Metallic joint design and fabrication
  4. Fiber 3D printing for complex bicycle parts requiring high-strength
  5. High-repeatability with automated processes like AFP, AToP
  6. Hybrid composite fabrication for shorter lead times
  7. In-house quality assurance and inspection ensures reliability
RACE CAR BODY PANELS
RACE CAR BODY PANELS
RACE CAR BODY PANELS
Race car body panels are designed for peak aerodynamic performance and structural integrity. Utilizing lightweight yet strong materials, they optimize airflow, reduce drag, and provide critical impact absorption on the track.FABHEADS ADVANTAGE:
  1. Ability to 3D-print large molds with high-deposition printers
  2. Accurate 3D-printed molds with in-situ machining
  3. High-repeatability with automated processes like AFP, AToP
  4. Experienced with various materials, resins and coatings for corrosion resistance, UV resistance, superior finish etc.
  5. In-house quality assurance and inspection for high reliability
  6. Integrated material testing for reliable manufacturing
MONOCOQUE CHASSIS
MONOCOQUE CHASSIS
MONOCOQUE CHASSIS
Monocoque chassis integrates the body and frame into a single unit, thereby providing exceptional torsional stiffness, crash protection, and weight optimization. Primarily used in high-performance vehicles, they are now making way into the mass-market vehicles as well.FABHEADS ADVANTAGE:
  1. In-house design + FEA for light-weighting and performance
  2. Design freedom with 3D-printed tooling
  3. Ability to 3D-print large molds with high-deposition printers
  4. High-repeatability with automated processes like AFP, AToP
  5. Cost-effective fabrication using Hybrid and automation techniques
  6. In-house quality assurance and inspection ensures reliability
  7. Integrated material testing for reliable manufacturing
MOTORCYCLE BODY PANELS
MOTORCYCLE BODY PANELS
MOTORCYCLE BODY PANELS
Motorcycle body panels blend advanced aerodynamics with striking aesthetics. Crafted from lightweight and durable materials, they enhance performance, improve rider comfort, and withstand the demands of the open road.FABHEADS ADVANTAGE:
  1. Ability to 3D-print large molds with high-deposition printers
  2. Accurate 3D-printed molds with in-situ machining
  3. High-repeatability with automated processes like AFP, AToP
  4. Experienced with various materials, resins and coatings for corrosion resistance, UV resistance, superior finish etc.
  5. Cost-effective fabrication using Hybrid and automation techniques
  6. In-house quality assurance and inspection for high reliability
  7. Integrated material testing for reliable manufacturing
LEAF SPRINGS
LEAF SPRINGS
LEAF SPRINGS
Composite leaf springs are making headway into the automotive industry, as they are lighter and more durable than traditional steel springs. They provide improved ride quality, reduced weight, and enhanced fuel efficiency without compromising on performance.FABHEADS ADVANTAGE:
  1. In-house design + FEA for load-bearing and fatigue
  2. Ability to 3D-print large molds with high-deposition printers
  3. Cost-effective fabrication using Hybrid and automation techniques
  4. Experienced with various materials, resins and coatings for longer life
  5. In-house quality assurance and inspection ensures reliability
CNG TANKS
CNG TANKS
CNG TANKS
The biggest advantage of composite CNG tanks is their non-explosive nature, which makes them safer than traditional steel tanks. They are also lighter, which improves vehicle performance and fuel efficiency.FABHEADS ADVANTAGE:
  1. In-house design + FEA for optimized weight and load-bearing
  2. Ability to 3D-print large molds with high-deposition printers
  3. Cost-effective fabrication using Hybrid and automation techniques
  4. Experienced with various materials, resins and coatings for longer life
  5. In-house quality assurance and inspection ensures reliability
  6. Integrated material testing for reliable manufacturing
TRAIN COACH STRUCTURES
TRAIN COACH STRUCTURES
TRAIN COACH STRUCTURES
Composite train coach structures are built for passenger safety, comfort, and operational efficiency. While the size poses challenge, hybrid and automation technologies enable us to manufacture such large structures cost-effectively.FABHEADS ADVANTAGE:
  1. In-house design + FEA for light-weighting and performance
  2. Design freedom with 3D-printed tooling
  3. Ability to 3D-print large molds with high-deposition printers
  4. High-repeatability with automated processes like AFP, AToP
  5. Cost-effective fabrication using Hybrid and automation techniques
  6. In-house quality assurance and inspection ensures reliability
  7. Integrated material testing for reliable manufacturing
BATTERY CASINGS
BATTERY CASINGS
BATTERY CASINGS
Battery casings are designed to provide robust protection and thermal management for electric vehicle batteries. FABHEADS ADVANTAGE:
  1. Design optimization with in-house design + FEA
  2. Expedited assembly validation with in-house prototyping
  3. Design freedom with 3D-printed tooling
  4. In-house capability to make high-precision 3D printed molds
  5. Cost-effective fabrication using Hybrid and automation techniques
  6. Experienced with various materials, resins and coatings for fire protection, corrosion resistance etc.
From Concept to Composite — Let’s Go

Ready to drive innovation with advanced composites?

From Concept to Composite — Let’s Go